Glass Industry

Importance of temperature measurement in glass industry
Temperature control is an important factor in glass industry due to high energy process involved in manufacturing of glass. Temperature measurement helps in improving the efficiency of glass plants by maintaining homogeneous quality and reduce scrap of the glass products. For efficient process control, temperature measurement is done during the various production stages in the manufacturing of float glass, technical glass and fibre glass variants.

Float Glass Applications

temperature measurement in glass industry
The raw materials are fed into the furnace where it is melted at a temperature of around 1500°C.The molten glass is then transported to the Tin bath through a canal. The glass floats on the tin surface like a ribbon. As the glass flows through the Tin bath its temperature drops from 1100°C till 600°C. Once the glass passes out of the Tin bath it passes into the Annealing Lehr where it is subjected to cooling so that glass becomes resistant to strain, doesn’t crack, and most importantly cut ability of the glass will be good. Once the glass is properly annealed it exits the Lehr and then the glass is cut by machines and transported. The regions within the float glass manufacturing process where temperature measurement is crucial are Working tank, Canal, Tin bath and Annealing lehr.

Working Tank Process Application

Temperature: 1500°C

Recommended Pyrometer: AST450 G2

AST450 G2

Temperature range
600°C to 1800°C

Canal Process Application

Temperature: The temperature must be minimum 1100°C before entering the Bath.

Recommended Pyrometer: AST450 G2

AST450 G2

Temperature range
600°C to 1800°C

Tin Bath Process Application

Temperature: starting at 1,100°C and leaving the float bath as a solid ribbon at 600°C.As the glass flows down the tin bath temperature reduces to 600°C

Installation of the Infrared Pyrometer: AST Infrared sensors should be mounted above the Tin bath

Recommended Infrared Pyrometer: ASTAL390

ASTAL 390

Temperature range
300°C to 1400°C

Annealing Lehr Process Application

Temperature: 100°C-800°C

Installation of the Infrared Pyrometer: AST Infrared sensors will be mounted at the top across the Lehr at equal locations.

Recommended Infrared Pyrometer: ASTAL514

ASTAL 514

Temperature range
300°C to 2500°C

Container Glass Applications

container glass applications
The glass containers such as bottles, jars and bowls etc are the various products manufactured in this process. It involves the transfer of molten metal from the working tank to one or more for hearths/feeders. The molten glass then flows into the gob from where it is dropped into the various moulds where the glass forming is done. The most important and critical region is the Fore hearth/Feeder. Proper temperature is to be maintained in the Fore hearth. By doing so it can be ensured that the molten glass reaching the gob is in homogeneous state. As we know change in temperature is critical to glass viscosity. A slight change leads to changes in viscosity as well.

Working Tank Application

Recommended Product: AST450G2

Temperature measurement is crucial for maintaining homogeneous condition of the molten glass exiting the tank.

AST 450 G2

Temperature range
600°C to 1800°C

Feeder / Forehearth Application

Recommended Product: AST450G2

The AST 450G2 is the right solution for the monitoring of temperature in the Fore hearth. The fast response time is useful in monitoring changes in temperature range. Pyrometer contains small optical head which makes it easier to reach the harsh locations and the Fibre Optic Cable can withstand ambient temperature up to 250°C very easily. The accessory such as air purge unit helps in purging and keeps the optical lens clean, and the mounting system provides proper support to the pyrometer.

AST 450 G2

Temperature range
600°C to 1800°C

Glass Gob Application

Recommended Product: ASTA450C

Efficient temperature control helps in achieving the desired container wall thickness. With the use of infrared pyrometer, the correct gob temperature is achieved before entering the next stage. This application demand fast acting infrared pyrometers. The two-colour pyrometer provides a response time of 20msec.Pyrometer with water cooling jacket is recommended for this application.

AST A450 C

Temperature range
600°C to 2500°C

Glass Mould Application

Recommended Product: ASTA250

Single wave infrared non-contact on-line digital pyrometer with peak picker and software for continuous data storage and available small spot sizes.

AST A250

Temperature range
210°C to 3000°C

Application

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